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Premier Control Technologies Fluid Solutions

Household Products

Instruments used in the Household Products industry

The household products manufacturing industry in the UK and Ireland demands precision, efficiency, and compliance across processes such as blending, filling, and packaging. Accurate control of flow, pressure, and dosing ensures consistent product quality and operational reliability.

At Premier Control Technologies (PCT), we supply advanced solutions for liquid handling, gas mixing, and pressure regulation, tailored for high-volume production environments. Our technologies help manufacturers optimise processes for detergents, cleaning agents, personal care products, and aerosols.

Application Sections

Automated Pressure Control in Filling and Packaging Systems

Maintaining stable pressure during filling and packaging is critical for consistent product quality and efficient operation. Automated pressure control reduces manual intervention, improves accuracy, and supports integration with PLC systems for fully automated lines.

Relevant products:

  • Alicat EPCD OEM Electronic Pressure Controller (Dual Valve)
    Key benefits:
    • Dual-valve design for precise pressure control in dynamic processes
    • Compact OEM footprint for easy integration into filling machines
    • Fast response and high accuracy for consistent performance
    • Digital interface for seamless automation
Bottle factory

Gas Mixing for Aerosol and Foaming Applications

Aerosol products and foaming agents require precise gas blending for safety and performance. Automated gas mixing ensures repeatable results and reduces waste compared to manual blending.

Relevant products:

  • Fusion Flow IMX Industrial Gas Mixers
  • Key benefits:
    • Accurate blending of multiple gases for aerosol production
    • Digital control for repeatable and safe operation
    • Compact design for integration into production lines
    • Reduces gas waste and improves product consistency

Precise Liquid Ingredient Dosing and Blending

Household products often require accurate dosing of fragrances, surfactants, and additives. Precision pumps ensure consistent formulation and reduce material waste.

Relevant products:

  • FENYX+™ Variable Dispense Pump
  • Key benefits:
    • Valveless design eliminates clogging and wear
    • High accuracy for dosing viscous liquids
    • Compact and robust for OEM integration
    • Long service life reduces downtime

Transfer of Viscous and Shear-Sensitive Fluids

Products like shampoos, conditioners, and detergents require gentle handling to maintain integrity. Peristaltic pumps are ideal for transferring these fluids without damage.

Relevant products:

Quick-Load Pump Head Changeover for High-Volume Production

Fast pump head changeovers reduce downtime in high-volume manufacturing. Quick-load designs simplify maintenance and improve efficiency.

Relevant products:

  • Longer KZ35 Quick-Load Industrial Pump Head
  • Key benefits:
    • Quick-load design for rapid tube changes
    • Durable construction for continuous operation
    • Compatible with Longer industrial pump series
    • Reduces downtime and boosts productivity

Back Pressure Regulation in Dosing and Filling Lines

Stable back pressure ensures consistent dosing and prevents surges that can affect product quality. Back pressure regulators maintain system integrity.

Relevant products:

Tubing Solutions for Chemical-Resistant Fluid Transfer

Chemical-resistant tubing is essential for transferring aggressive cleaning agents and additives safely. Viton tubing offers durability and compatibility.

Relevant products:

  • Viton Tubing
  • Key benefits:
    • Excellent chemical resistance for harsh fluids
    • Long service life reduces replacement costs
    • Compatible with peristaltic pumps for flexible use
    • Maintains integrity under high temperatures

Application Selection Guide

ApplicationRecommended TechnologiesWhy It Helps
Automated pressure controlAlicat EPCD OEM Electronic Pressure ControllerPrecise dual-valve control for filling systems
Gas mixing for aerosolsFusion Flow IMX Industrial Gas MixersAccurate and repeatable gas blending
Liquid ingredient dosingFenyx Plus Variable Dispense PumpHigh-accuracy dosing for viscous liquids
Transfer of viscous fluidsLonger Industrial Peristaltic PumpGentle handling for shear-sensitive products
Quick-load pump head changeoverLonger KZ35 Quick-Load Pump HeadFast maintenance for high-volume production
Back pressure regulationIC Series Back Pressure RegulatorMaintains stable pressure in dosing lines
Chemical-resistant tubingViton TubingSafe transfer of aggressive cleaning agents

FAQs

It ensures consistent fill levels and reduces waste.
They provide accurate blending for safety and product performance.
They eliminate clogging and deliver precise dosing for viscous liquids.
They transfer fluids gently without damaging product integrity.
It reduces downtime and improves efficiency in high-volume production.
They maintain system stability and prevent pressure surges.
It offers superior chemical resistance and durability.

Helpful resources

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