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Premier Control Technologies Fluid Solutions

Hospitals

Hospitals - Medical Gas, Estates & Lab Instrumentation

Hospitals across the UK and Ireland depend on stable medical gas supply, resilient Estates plant, and clean, traceable fluid handling to maintain patient safety and service uptime. From medical gas consumption audits and N₂O recovery to clamp on water monitoring and programmable disinfection routines, the technologies below are selected for fast retrofit, digital integration with BMS/PLC, and auditable performance. We focus on solutions that minimise downtime (e.g., non invasive clamp on metering), reduce waste (e.g., low ΔP verification on gas lines), and improve compliance reporting for internal and external stakeholders.

You’ll find application specific overviews, proven products from the PCT portfolio, and a concise selection guide to help you specify quickly. Where helpful, we’ve linked to relevant PCT application resources for deeper dives and UK/IE examples.

Typical applications

Medical gas consumption monitoring and departmental billing

Hospitals increasingly allocate medical gas costs to individual theatres, ICUs, wards and labs. Accurate, low hassle metering makes that feasible without adding significant pressure drop or maintenance overhead. Because flows can range from sub SCCM leakage checks to hundreds of SLPM during peak usage, devices with very wide turndown simplify standardisation. Multi gas capability reduces the number of SKUs and supports on the spot gas changes as services evolve. Real time local display helps technicians verify set ups during rounds, while digital protocols feed trust ready data to BMS, CMMS or analytics. Portable options are useful for validation, but permanent inline meters are preferred for auditable billing.

Relevant products:

  • Alicat M Series Mass Flow Meters - Multi variable meters (mass/volumetric flow, pressure, temperature) with 98+ pre loaded gases, 10,000:1 turndown, ±0.6% (up to ±0.4%) accuracy, and no warm up, making them ideal for continuous departmental consumption monitoring and integration to BMS/SCADA. Wide range coverage (0.5 SCCM to 12 000 SLPM) allows consistent specification across clinical block plans; RS 232 and industrial Ethernet options simplify data capture for cost allocation.
Supplying Hospital Equipment
Key benefits:
  • Multi variable measurement (flow, pressure, temperature) on one device - fewer instruments and simpler audits.
  • 10,000:1 turndown and 98+ gas calibrations - one platform for diverse lines (O₂, N₂O, air, CO₂).
  • No warm up, fast response - instant verification during Estates rounds.

Bulk medical gas delivery verification (incoming tanker cross check)

When bulk gas deliveries arrive, Estates teams often want a quick, traceable cross check against supplier indications. A portable, battery powered meter that reads mass or volumetric flow directly and logs results reduces site time and avoids installing permanent hardware just for periodic checks. Multi gas support and wide rangeability mean one instrument can verify O₂, air or CO₂ across varied flow conditions. Clear on screen readout and USB/Bluetooth connectivity simplify reporting. The goal is to confirm transfers, spot anomalies, and document findings without disrupting operations.

Relevant products:

  • Alicat MB Series Portable Mass Flow Meter - Field ready, battery powered meter with up to 18 hour runtime, ±0.6% (up to ±0.5%) accuracy, 10,000:1 turndown, and 98+ pre loaded gases; ideal for rapid cross checks during deliveries and for producing audit friendly logs.
  • Key benefits:
    • Portable, long life battery → verify deliveries without power or downtime.
    • Multi variable readouts and logging via USB → easy evidence for supplier reconciliation.
    • 10,000:1 turndown across 0.5 SCCM to 12 000 SLPM → one unit covers most hospital gas lines.

Nitrous oxide (N₂O) usage accounting and recovery (AGSS)

With N₂O environmental and occupational exposure concerns, sites increasingly monitor both delivery and return (AGSS) lines. Measurement must add minimal restriction, particularly on low pressure systems, to avoid upsetting theatre equipment. A low ΔP, multi gas meter simplifies metering of N₂O and blends while protecting sensitive upstream devices. High turndown helps capture both steady flow and intermittent peaks, and digital comms streamline trending for sustainability reports. The combination supports accurate usage accounting and identification of unintended emissions.

Relevant products:

  • Alicat MW Low Pressure Drop Mass Flow Meter - Measures flow with pressure drops as low as 0.07 PSID, maintains ±0.6% accuracy, offers 10,000:1 turndown, and includes 98+ gases—well suited to N₂O lines and AGSS verification where minimal system impact is essential.
  • Key benefits:
    • Ultra low pressure drop - protects theatre equipment performance while metering.
    • 98+ gases and wide range - one meter for N₂O, CO₂ and air baselines.
    • Fast, no warm up operation - responsive capture of transient flows/emissions.

Automatic changeover for critical gas cylinder manifolds

Where continuous gas availability is critical—back up oxygen, CO₂ for labs, specialist gases—automatic changeover protects against unplanned outages. A robust, wall mounted system manages switchover from the lead to reserve bank when supply pressure hits a set threshold, with options to suit inlet/outlet ranges. Clean assembly and oxygen service readiness are important, as are simple set and lock controls to prevent drift. The result is safer, uninterrupted supply without manual intervention.

Relevant products:

  • Drastar AC700 Automatic Changeover Pressure Regulator/System - Two bank automatic changeover to maintain stable outlet pressure up to 20bar, with clean room assembly (oxygen cleaned), “push and lock” set handle, and brass/316L options; widely used in hospitals and labs.
  • Key benefits:
    • Automatic switchover at set depletion point - uninterrupted gas to critical services.
    • Oxygen cleaned, clean room assembly - confidence for medical gas duties.
    • Push and lock handle - prevents inadvertent setpoint changes.

Central medical vacuum regulation for suction and AGSS headers

Central vacuum must remain stable as multiple theatres and wards connect/disconnect. Conventional valves can exhibit stiction, making fine control challenging and causing pressure oscillations. A precision vacuum regulator with frictionless diaphragm control maintains setpoint with high resolution even as flows vary widely. Material flexibility (PVC or 316L) supports different plant areas, and larger body sizes accommodate high flows on main headers. This improves suction consistency and AGSS performance.

Relevant products:

  • Equilibar EVR Precision Vacuum Regulators - Dome loaded, multi orifice regulators delivering high resolution, frictionless vacuum control from ¼″ to 4″ sizes, in polymer or stainless steel bodies; ideal for centralised medical vacuum and AGSS headers.
  • Key benefits:
    • Frictionless diaphragm actuation - exceptionally stable vacuum setpoint.
    • Wide size/material range (¼″–4″; PVC/316L) - fits plantrooms and larger headers.
    • Manual or electronic pilot options - simple integration with site control strategy.

Point of use pressure regulation for theatre and ICU gas outlets

At point of use, safe, repeatable pressure reduces equipment alarms and protects downstream devices. Regulators should lock securely against accidental adjustment, support common ranges, and be available in brass or 316L for different gas duties. Options for higher temperature and self venting are useful in specialist areas. Straightforward panel/wall mounting further speeds maintenance.

Relevant products:

  • Drastar 072 Single Stage Low Pressure Reducing Regulator - Compact ¼″ NPT line regulator (brass or 316L) with push and lock handle, multiple outlet ranges (1.7 to 35bar equivalents), and optional self venting—well suited to theatre/ICU point of use regulation.
  • Key benefits:
    • Push and lock set handle - prevents drift from vibration or knocks.
    • Broad outlet range and materials - adaptable across outlets and gases.
    • Panel/wall mount options - tidy, service friendly installations.

High purity calibration gas supply for hospital laboratories

Clinical labs require UHP or corrosive gas capability for instrument calibration and QA. Diaphragm sensed, electropolished regulators with low internal leakage and UHP connections maintain purity and stability. Two stage designs deliver consistent outlet pressure as cylinders deplete. Surface finish and materials selection are key to trace level work.

Relevant products:

  • Drastar 2200 Series — Two Stage UHP Regulators - UHP, electropolished 316L/316L VAR construction with VCR® connections, surface finishes to 5–25 Ra, and outlet ranges up to 15 bar; designed for semiconductor/pharma grade purity and ideal for calibration gas lines.
  • Key benefits:
    • Two stage stability as cylinder pressure decays - consistent instrument calibration.
    • UHP build and finishes (to 5 Ra) - minimal adsorption/contamination.
    • VCR® process connections - leak tight, lab standard integration.

Clamp on flow monitoring of chilled and domestic water loops (permanent)

Hospitals need continuous visibility of chilled and domestic water for efficiency, compliance and uptime. Non intrusive clamp on metering installs without shutdowns, avoids contamination risk, and introduces no pressure loss. With energy options, the same meter can calculate heat flow for hydronic circuits. Broad transducer coverage means one platform fits from small risers to large mains, and industrial protocols push real time values to BMS for alarms, trending and reporting.

Relevant products:

  • Dynasonics TFX 5000 Clamp On Ultrasonic Flow Meter : Permanent, non intrusive flow/energy measurement on clean to lightly aerated liquids, pipe sizes DN12–DN1200, with Modbus/BACnet/EtherNet IP and on device logging; ATEX/IECEx options available.
  • Key benefits:
    • Clamp on install - no pipe cutting, no downtime, no pressure loss.
    • Energy model with dual RTDs - hydronic heating/cooling metering.
    • Multiple industrial comms + logging - seamless BMS integration and audits.

Portable flow and energy surveys for Estates troubleshooting

For balancing, pump diagnostics and short studies, a portable meter enables rapid surveys across multiple pipes in a single visit. Hybrid tech that auto selects transit time or Doppler helps when fluids vary from clean to aerated/particulate. Battery power, onboard logging and mobile app support accelerate data capture, and energy capability with clamp on RTDs turns the kit into a full heat metering survey tool. Typical uses include validating existing meters, profiling usage and investigating complaints without invasive works.

Relevant products:

  • Dynasonics DXN 5P Portable Hybrid Ultrasonic Flow/Energy Meter - True hybrid (transit time & Doppler), non intrusive clamp on with Bluetooth® SoloCUE® app support, on device logging, and optional energy measurement via clamp on RTDs; designed for fast, accurate portable diagnostics.
  • Key benefits:
    • Portable, non invasive - survey any line without disruption.
    • Hybrid detection + logging - robust data even with entrained air/solids.
    • Energy mode with RTDs - full heating/cooling studies for Estates.

Multi point low flow dosing for buffers and reagents in labs and CSSD

Labs and CSSD often need many very low flow dosing points—buffers, neutralisers, wetting agents—spread across benches or bays. A multi channel peristaltic drive reduces hardware count, enables uniform distribution, and keeps maintenance simple via quick change heads/tubing. External control and RS 485 allow coordinated dosing, while low pulsation heads improve process stability. Compact drives fit easily into cabinets or under benches.

Relevant products:

  • Longer BT100 1L Multi Channel Peristaltic Pump - Drives up to 24 channels (head dependent) with flows from ~2mL/min to ~380mL/min per channel, local keypad plus 0–10V/4–20mA and RS 485 control—ideal for evenly distributing low flow reagents across multiple points.
  • Key benefits:
    • Many channels from one drive - compact, cost effective multi point dosing.
    • Analog + RS 485 - simple PLC coordination with interlocks.
    • Quick change heads/tubing - minimal downtime on consumable swaps.

Precision gas blending for simulation labs and device testing

Clinical engineering and training labs often require programmable gas blends for device testing, sensor calibration and simulation. A mixer with high mixture accuracy, fast response and robust logging reduces gas waste and accelerates set up. Multi channel capability lets teams create complex blends, while remote access and industrial comms simplify integration with rigs. A single platform that scales from SCCM to very high SLPM helps standardise across departments.

Relevant products:

  • Fusion Flow MXM Precision Gas Mixer - Up to 10 channels, ±0.6% mixture accuracy, ~25ms response, and flow capability from 200SCCM to 50,000SLPM, with touchscreen HMI, remote access and data logging—purpose built for precise, programmable gas blending in labs.
  • Key benefits:
    • ±0.6% accuracy & ~25ms response → stable test conditions with minimal waste.
    • 200SCCM–50,000SLPM range & up to 10 gases → one platform for many rigs.
    • Built in UI + remote access/logging → easy recipes and traceable records.

Programmable disinfectant and sanitiser dosing for RO/DI and water systems

Routine sanitation of RO/DI and domestic systems requires repeatable dosing cycles (volume, pause, copies) with clean cut off to avoid drips. A programmable peristaltic pump isolates chemicals in the tube, simplifying hygiene and changeover while protecting the drive. Industrial I/O and RS 485 ease recipe automation and interlocks (e.g., door/valve permissives). A compact footprint and multi head options support modular skids.

Relevant products:

  • Longer WT600 1F Dispensing Peristaltic Pump - High flow programmable dispenser delivering 0.01mL to 99.9L per cycle, up to ~2200mL/min per channel, with copy counts, pause and back suction; analog/4–20mA and RS 485 ensure easy automation.
  • Key benefits:
    • Recipe based volume/cycles + back suction - clean, repeatable disinfection routines.
    • High flow per channel - handles shock dosing without extra pumps.
    • Industrial I/O + RS 485 - integrates to PLC/BMS for safe sequencing.

Application Selection Guide

ApplicationRecommended TechnologiesWhy It Helps
Medical gas consumption monitoring & billingAlicat M SeriesMulti variable measurement, 10,000:1 turndown, 98+ gases; easy BMS integration for auditable billing.
Bulk gas delivery verificationAlicat MB PortableBattery powered, ±0.6% accuracy, wide range; quick field cross checks and logs.
N₂O usage accounting & AGSSAlicat MW WhisperUltra low ΔP metering keeps systems stable while capturing usage and leaks.
Cylinder manifold changeoverDrastar AC700Automatic, oxygen cleaned changeover with push and lock set handle for continuity.
Central vacuum & AGSS headersEquilibar EVR Vacuum RegulatorsFrictionless, high resolution vacuum control across ¼″–4″ sizes/materials.
Theatre/ICU point of use regulationDrastar 072Secure, stable outlet regulation with lockable handle; brass/316L options.
UHP calibration gas to lab instrumentsDrastar 2200 UHPTwo stage, electropolished UHP regulator with VCR® for purity and stability.
Chilled/domestic water (permanent)Dynasonics TFX 5000Clamp on flow/energy metering with industrial comms; no shutdowns.
Portable Estates surveysDynasonics DXN 5PHybrid transit time/Doppler with logging and Bluetooth® for rapid diagnostics.
RO/DI & water system sanitationLonger WT600 1FProgrammable volumes/cycles and back suction for clean, repeatable dosing.
Multi point low flow dosing (labs/CSSD)Longer BT100 1LUp to 24 channels from one drive; analog/RS 485 for coordinated dosing.
Simulation & device test gas mixingFusion Flow MXMHigh accuracy, fast response multi gas blending with wide flow range.

FAQs

Yes — Dynasonics TFX 5000 clamps onto the outside of the pipe, so there’s no cutting, no pressure loss, and no contamination risk, with options for energy metering and multiple industrial protocols.
Use a low ΔP meter such as the Alicat MW Whisper, which delivers accurate mass flow with pressure drops as low as 0.07 PSID, helping protect theatre equipment performance.
A precision vacuum regulator like Equilibar EVR provides frictionless, high resolution control across varying loads, maintaining a steady setpoint on central headers.
The Drastar AC700 automatic changeover regulator provides stable outlet pressure and switches banks automatically when the lead cylinder depletes; it’s oxygen cleaned and designed for hospital/lab duty.
Yes—Fusion Flow MXM includes touchscreen control, remote access and data logging for precise blend recipes with ±0.6% mixture accuracy and ~25ms response.
A programmable peristaltic like Longer WT600 1F lets you set volume, copies and pause, with back suction to prevent drips and RS 485/analog I/O for PLC driven interlocks.
Use Drastar 2200 two stage UHP regulators with electropolished 316L and VCR® connections for low leakage, stable pressure and high purity at the point of use.
Yes—Dynasonics DXN 5P provides fast, non intrusive flow/energy surveys with hybrid detection, Bluetooth® app support and onboard logging.

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