System Integrators

Browse our products below already being used by System Integrators

At PCT, we understand the challenges system integrators face — balancing performance, compatibility, and deadlines across complex projects. That’s why we offer a range of dependable, easy-to-integrate products designed to make your job simpler.

System integrators across the UK and Ireland deliver complex automation, skid packages, and turnkey process systems on tight timelines, with strict specification, commissioning, and documentation requirements. Success depends on selecting instrumentation that is easy to integrate, robust against electrical noise, and simple to maintain, while providing accurate data to PLC/SCADA and BMS platforms. PCT’s portfolio helps integrators reduce wiring and panel complexity, cut FAT/SAT time, and standardise on proven building blocks for flow, pressure, temperature, humidity, and gas mixing.

The products below are chosen for reliability, configurability, and clear communication options so integrators can deliver repeatable systems, faster. Where possible, we include options that support retrofit, clamp on installation, and wireless sensing to minimise site disruption.

Typical applications

Signal isolation and conditioning for PLC/SCADA integration

Panel builders and OEM integrators routinely need to condition, isolate, split, and retransmit signals to match PLC or SCADA input requirements. Electrical noise, ground loops, and long cable runs can degrade measurement fidelity without robust isolation. Signal conditioning reduces commissioning complexity by allowing flexible scaling, linearisation, and conversion between voltage and current standards. Loop isolators and splitters also make it easier to feed multiple destinations (for example, a PLC and a local indicator) from the same sensor while maintaining measurement integrity. Selecting modular DIN rail devices speeds panel assembly and simplifies maintenance. Tools that offer USB/NFC configuration and clear tagging further reduce FAT/SAT time and support lifecycle documentation.

Relevant products:

Status SEM1600 Series Signal Conditioners & Loop Isolators/Splitters - The Status SEM1600 family (SEM1600B/F/T/VI) alongside SEM1000/SEM1020/SEM1200 provides isolation, scaling, conversion, splitting, and loop boosting for 4–20mA and voltage signals. Devices are designed for DIN rail mounting with straightforward configuration tools, making them ideal for back of panel integration. Using a consistent family across projects standardises spares and reduces training effort. Pairing isolators and splitters with panel meters or PLC inputs enables clean architectures with fewer wiring compromises.

Key benefits:

Wide input/output compatibility (current/voltage) for flexible panel design
Galvanic isolation to reduce noise and ground loop issues
USB/NFC and software configuration with device tagging for faster FAT/SAT
Compact DIN rail formats simplify wiring looms and panel layout

Panel meter indication and batching control

Local indication shortens diagnostics and speeds commissioning, especially when a laptop is not permitted on the shop floor. Integrators value meters that accept universal inputs, offer relay outputs, and provide totaliser/batch functions to run simple sequences without a PLC change. This approach de risks projects by enabling front panel control and alarm capability while the main control code matures. Universal displays also reduce the number of SKUs required across varied skids. Clear 1/8 DIN modules fit standard cutouts and support long term maintainability.

Relevant products:

Status DM3600A Panel Meter (Flow totaliser / batch capable) - DM3600A accepts thermocouples, Pt100 RTDs, current and voltage inputs, with programmable maths, rate/totaliser, and batch functions. Optional relay outputs, retransmission (4–20mA), and RS 485 Modbus make it easy to trigger valves, start/stop pumps, or provide a clean signal back to PLCs. Universal power options and front panel programming keep commissioning simple. Using TFML (Transfer Function Module Library) enables rapid functional updates without hardware swaps.
Key benefits:
- Integrated rate/totaliser and batch control for simple sequences on the front panel
- Universal input support to standardise across projects
- Relay, retransmission, and RS 485 Modbus for flexible I/O and SCADA integration
- Front panel programming to accelerate FAT/SAT and site commissioning

Temperature sensing and transmitter integration for process skids

Temperature is a foundational measurement for blending, heating/cooling loops, and CIP verification. Many skids require custom probe lengths, diameters, and process connections to match mechanical designs. Robust thermowells protect sensors from mechanical stress and enable rapid replacement without process drain down. Integrators also need materials and construction appropriate for utilities or hygienic services. Standardising on a flexible sensor and thermowell family reduces design cycles and simplifies BOMs.

Relevant products:

PCT PT100 RTD Assemblies and PCT Solid/Fabricated Thermowells - PCT’s made to order PT100 assemblies offer 316SS tips in varied diameters and lengths, suited to compression fittings and common process penetrations; they are ideal for OEM skids requiring consistent, repeatable temperature sensing. Complementary solid and fabricated thermowells provide mechanical protection and allow sensor replacement without disturbing the process, supporting safer maintenance and faster turnaround. The combination gives integrators a single, dependable specification across multiple industries.
Key benefits:
- Custom geometries for exact mechanical fit on OEM skids
- 316SS wetted construction suitable for utility and hygienic services
- Thermowells enable sensor swap out without process drain down
- Compatible with compression fittings and standard panel wiring

Wireless temperature monitoring for retrofit and remote panels

Retrofit sites and large plants often make cable runs impractical or costly. Wireless temperature links give integrators flexibility to add points quickly, reduce installation time, and preserve audit trails via central receivers. They are particularly useful for temporary projects, seasonal commissioning, or hard to reach assets. Selecting devices with reliable radio performance and straightforward pairing reduces risk and speeds deployment.

Relevant products:

Status WTX700 Wireless Temperature Transmitter - This transmitter/receiver pair provides a simple wireless path from sensors to panels, ideal for retrofit or temporary monitoring. It reduces cabling effort, shortens installation timelines, and supports clean integration to existing displays or PLC analog inputs. Using the Status ecosystem ensures consistent configuration tools and documentation across the panel.
Key benefits:
- Cable free sensor integration to reduce install costs/time
- Clean receiver handoff to PLC/BMS for easy adoption
- Familiar configuration tooling for faster commissioning
- Suitable for temporary or permanent monitoring setups

Humidity and temperature control in AHUs and cleanrooms

Accurate RH/T monitoring is essential for AHUs, controlled environments, and cleanrooms, impacting comfort, product quality, and energy use. Integrators prefer dual channel outputs to feed both humidity and temperature to the BMS, plus local indication during commissioning. Devices that support duct and wall mounting, with different stem lengths, simplify mechanical integration. USB/NFC configuration and optional data logging streamline setup, tagging, and documentation.

Relevant products:

Status SEM710 Humidity & Temperature Transmitter - SEM710 provides dual 4–20mA outputs, measuring humidity, temperature, dew point, or ∆T, with duct and wall variants for flexible installation. USB configuration (and NFC via app) supports tagging, logging, and range setup, while an optional display aids commissioning. With IP65 housings and selectable stems, it suits AHUs and cleanroom retrofits.
Key benefits:
- Dual channel RH/T outputs for direct BMS integration
- USB/NFC configuration, tagging, and logging for clean documentation
- Duct/wall mount options and IP65 enclosure simplify installation
- Optional display to speed onsite commissioning and QA

Clamp on flow measurement for commissioning and energy audits

Non invasive ultrasonic metering lets integrators measure flow on live systems without cutting pipe or halting production. This is invaluable for retrofits, audits, and temporary balancing. Clamp on technology reduces risk, accelerates time on site, and enables repeatable measurement on a wide range of pipe sizes and materials. Pairing with temperature sensors supports energy calculation for chilled/hot water loops.

Relevant products:

Dynasonics TFX 5000 Clamp On Ultrasonic Flow Meter - TFX 5000 installs externally, delivering bidirectional measurement and integration signals suited to BMS/SCADA. It’s ideal for commissioning, balancing, and long term monitoring where downtime is unacceptable, and supports energy metering when combined with temperature inputs. The approach helps integrators validate performance and tune systems quickly.
Key benefits:
- Non invasive install avoids shutdowns and welding risk
- Works across common pipe sizes/materials for flexible deployment
- Bidirectional flow and energy capabilities for audits and tuning
- Clean signal outputs for BMS/SCADA integration

Inline flow verification for pump and loop performance

Differential pressure (DP) measurement is the fastest way to detect fouling, clogging, or hydraulic imbalance across filters and exchangers. Integrators prefer transmitters that are accurate, temperature compensated, and available with hygienic or industrial connections. Good DP telemetry supports predictive maintenance and reduces unplanned downtime. Selecting a consistent family allows one spare strategy across varied skids.

Relevant products:

PCT Z2 Series Pressure Transmitter - Z2 delivers 0.1% span accuracy with full temperature compensation and a wide range of hygienic/industrial process connections, making it suitable for DP and level duties in integrated systems. Loop powered architecture and local setup tools simplify commissioning; IP66 protection supports utility environments. The family covers broad ranges, standardising your design approach.
Key benefits:
- High accuracy and temperature compensation for dependable DP
- Hygienic and industrial connections to match varied plant standards
- IP66 housing with simple loop powered integration
- Local setup and mA simulation to accelerate FAT/SAT

Pressure regulation for process and utility circuits

Stable pressure protects equipment, assures product quality, and keeps control loops within range. Integrators need compact regulators with fast response and predictable setpoint behaviour for liquids, steam, and gases. Differential regulators and sliding gate designs provide short stroke, low turbulence, and tight shutoff, useful in compact skid packages and burner atomisation circuits. Selecting proven regulators reduces commissioning time and supports documentation requirements.

Relevant products:

Jordan Valve Mark 63/64 Differential Pressure Regulators: Mark 63/64 maintains a constant differential across the regulator using Jordan’s sliding gate seat technology for straight through flow, fast response, and quiet operation. Multiple body and seat materials plus threaded/flanged ends match utility and process services. The design suits compact panels and offers sensitivity improvements (MK64 larger diaphragm) where fine control is needed.
Key benefits:
- Sliding gate technology for fast, stable control and tight shutoff
- Broad end connection and materials options for OEM standardisation
- Compact form factor suited to skid/package layouts
- Differential regulation ideal for filters, burners, and utility circuits

Gas mixing and blending for OEM systems and test rigs

Many test rigs and OEM processes require precise, repeatable gas blends, often with rapid step changes and digital logging. Integrators benefit from mixers that scale from lab setups to high flow industrial applications and offer web interfaces, rack/turnkey formats, and traceable calibration. Fast response keeps waste low, and built in data/logging simplifies validation and QA.

Relevant products:

Fusion Flow MXM Precision Gas Mixer (up to 10 channels, 50,000 SLPM) - MXM blends up to 10 gases with ±0.6% mix accuracy and ~25ms response, from 200SCCM to very high flows, with web access and multiple form factors (turnkey, standalone, rack). It includes stored gases and digital control options for integration, plus extensive data logging for QA. The platform accelerates project delivery when precise blends are critical.
Key benefits:
- Multi channel precision blending with rapid response for minimal waste
- Turnkey, benchtop, and rack formats to fit OEM/test rig needs
- Web UI and data logging to streamline validation and documentation
- Broad flow/gas compatibility for versatile integration

Commissioning and FAT/SAT verification using portable test kits

Site teams need to check flow and pressure quickly during FAT/SAT and handover, often without mains power or specialist tools. Portable kits reduce time to data, help diagnose issues, and provide confidence to end users. Integrators prefer rugged, easy to carry options that cover common ranges and can be reused across projects.

Relevant products:

HydraPro Water Flow Pressure Test Kit - HydraPro provides portable measurement of flow and pressure for quick verification in water circuits, enabling integrators to confirm commissioning targets and document results. Its simplicity suits rapid site checks without extra infrastructure. Keeping a standard kit on hand reduces delays and rework.
Key benefits:
- Portable verification for commissioning and handover
- Suitable ranges for utility loops with minimal setup
- No external power required; ideal for rapid diagnostics
- Reusable across projects to standardise FAT/SAT tooling

Data logging and communication setup for BMS and industrial networks

Integrators often need local data, retransmission, and digital comms to bridge instruments and control systems. A universal panel meter with Modbus and retransmission can act as a simple edge device, providing display, alarms, and data handoff. Using consistent devices shortens integration and simplifies spares. Front panel programming and optional communications help teams adapt as control architectures evolve.

Relevant products:

Status DM3600U Panel Meter - DM3600U supports universal inputs (RTD, TC, mA, voltage) with optional comms (RS 485 Modbus), relay outputs, and analog retransmission. It can perform maths and linearisation and integrates cleanly with signal conditioners and SCADA via OPC. This makes it a versatile node for display, alarm, and data handoff in system integrator panels.
Key benefits:
- Universal inputs and retransmission for flexible edge integration
- RS 485 Modbus and OPC for straightforward SCADA connectivity
- Maths/linearisation to present meaningful values locally
- Compact 1/8 DIN form factor to fit standard cutouts

Application Selection Guide

Application	Recommended Technologies	Why It Helps
Signal isolation & conditioning	Status SEM1600 + SEM1000/SEM1200 (DIN rail)	Clean, isolated signals; easy scaling/splitting to PLC/SCADA
Panel indication & batching	Status DM3600A	Local control/totaliser with relay & Modbus for quick commissioning
Temperature sensing on skids	PCT PT100 + Thermowells	Custom fit, 316 SS, protected sensors for reliable measurement
Wireless temperature (retrofit)	Status WTX700 + WRX900	Cable free points; fast deployment and clean receiver handoff
RH/T in AHUs & cleanrooms	Status SEM710	Dual channel RH/T, duct/wall formats, USB/NFC configuration
Clamp on flow (commissioning)	Dynasonics TFX 5000	Non invasive; bidirectional; energy metering with temp inputs
Inline flow verification	LX Flow Turbine	Compact, accurate inline meter for pump/loop checks
DP across filters/HXs	PCT Z2 transmitter	0.1% accuracy, temperature compensated, hygienic/industrial connections
Pressure regulation	Jordan Valve Mark 63/64	Sliding gate DP regulation; fast response; compact skid footprint
Gas mixing for OEM rigs	Fusion Flow MXM	Multi channel precision blending; web UI; data logging
Commissioning & FAT/SAT	HydraPro Water Flow Pressure Test Kit	Portable, quick verification without mains power
Data logging/communications	Status DM3600U	Universal input, retransmission, Modbus/OPC integration