Premier Control Technologies Logo
Premier Control Technologies Fluid Solutions

Test and Validation

Test and Validation Solutions for UK & Ireland Industries

Test and validation processes are critical for ensuring product reliability, compliance, and performance across sectors such as automotive, aerospace, pharmaceuticals, and energy. In the UK and Ireland, these industries demand precision flow, pressure, and dosing technologies to meet stringent standards and accelerate development cycles.

At PCT, we provide advanced solutions for gas and liquid control, leak detection, and environmental simulation—helping engineers achieve accurate, repeatable results in both R&D and production environments.

Test validation applications and solutions

Fast, Accurate Leak Testing Using One Flow Controller

Leak testing is a critical step in validating pneumatic and hydraulic systems for safety and performance. Traditional methods often require multiple instruments or complex setups, which can slow down testing and introduce errors. By using a single mass flow controller, engineers can perform both pressurisation and flow measurement in one streamlined process. This approach reduces hardware complexity, speeds up test cycles, and improves accuracy—ideal for R&D labs and production environments in the UK and Ireland. With real-time digital feedback and multi-gas capability, modern flow controllers simplify leak detection across a wide range of pressures and flow rates.

Relevant products:

  • Alicat MC Series Mass Flow Controllers: Alicat MFCs enable fast, precise leak testing by combining pressure control and flow measurement in one device. They support multiple gases, making them perfect for pneumatic and hydraulic validation across diverse applications.
Leak testing in a factory warehouse
  • Key benefits:
    • Dual functionality: pressure control and flow measurement
    • 50–100 ms response time for rapid test cycles
    • Multi-gas support for flexible testing scenarios
    • Digital protocols (Modbus, Profibus, Ethernet/IP) for automated data capture
    • NIST-traceable calibration for compliance and audit readiness

Gas Flow Calibration for R&D and Production Test Rigs

Relevant products:

Fuel Flow Measurement in Automotive and Aerospace Validation

Precise fuel flow measurement is critical for engine performance and emissions testing. Coriolis meters provide direct mass flow and density readings for fuels and lubricants.

Relevant products:

  • Alicat CODA Coriolis Flow Meters: Compact and accurate for liquid fuels.
  • Key benefits:
    • ±0.2% accuracy
    • Handles aggressive fluids
    • Digital connectivity for data logging
  • Rheonik Coriolis Flow Meters: High-capacity solutions for endurance testing.
  • Key benefits:
    • Exceptional repeatability
    • Wide flow range
    • Robust design for harsh conditions

Precision Dosing for Chemical Compatibility and Lifecycle Testing

Chemical compatibility tests demand accurate dosing of aggressive fluids. Fluid Metering ceramic pumps ensure repeatability and chemical resistance.

Relevant products:

  • Fluid Metering RH Series Pumps: High-capacity dosing for production-scale tests.
  • Key benefits:
    • Handles viscous and corrosive media
    • Long service life
    • Compact design for skid integration

Pressure Stability Testing in Membrane and Filtration Systems

Stable pressure ensures reliable filtration and membrane performance. Equilibar Back Pressure Regulators provide ultra-sensitive control for dynamic test conditions.

Relevant products:

  • Equilibar Research Series BPRs: Precision control for gas and liquid phases.
  • Key benefits:
    • Wide turndown ratio
    • Corrosion-resistant materials
    • Rapid response for process stability

Endurance Testing of Dosing Pumps and Fluid Handling Components

Endurance testing validates pump reliability under continuous operation. Longer peristaltic pumps and Fluid Metering ceramic piston pumps deliver repeatable dosing for lifecycle studies.

Relevant products:

  • Longer WT600-2J Peristaltic Pump: Robust for high-flow endurance tests.
  • Key benefits:
    • Programmable speed control
    • Quick tubing changeovers
    • RS-485 connectivity
  • Fluid Metering Q Series Pump: Ultra-precise dosing for aggressive chemicals.
  • Key benefits:
    • ±1% accuracy
    • Ceramic components for durability
    • Continuous duty operation

Environmental Simulation Chambers (Gas and Humidity Control)

Simulation chambers replicate real-world conditions for product validation. Alicat MFCs and Fusion Flow Gas Mixers enable precise gas composition and humidity control.

Relevant products:

  • Fusion Flow Gas Mixers: Automated blending for multi-gas environments.
  • Key benefits:
    • ±0.6% mixture accuracy
    • Ethernet connectivity
    • Fast response for dynamic conditions

Battery and Fuel Cell Performance Validation

Battery and fuel cell testing requires accurate gas and liquid flow control. Alicat MFCs and CODA Coriolis meters support hydrogen, air, and electrolyte management.

Relevant products:

  • Alicat MC Series MFCs: Multi-gas capability for H₂ and air.
  • Key benefits:
    • Fast response for load changes
    • Digital integration for automation
    • Compact design for test rigs

Compressed Air Consumption Monitoring and Leak Detection

Monitoring compressed air usage reduces energy costs and supports ISO 50001 compliance. Inline flow meters and leak detectors provide actionable insights.

Relevant products:

Dynamic Pressure and Flow Control in Thermal Performance Tests

Thermal tests require precise modulation of pressure and flow. Jordan Valve LowFlow Control Valves deliver stable control for small-scale systems.

Relevant products:

Application Selection Guide

ApplicationRecommended TechnologiesWhy It Helps
Faster Leak testingAlicat MC SeriesSimplified, single instrument
Gas calibrationAlicat MC SeriesFast response, multi-gas capability
Fuel flowCODA Coriolis, RheonikDirect mass flow, high accuracy
Pressure stabilityEquilibar BPRsUltra-sensitive control
Endurance testingLonger WT600, FMI Q SeriesReliable dosing, continuous duty
Environmental simulationFusion Flow MixersPrecise gas blending
Battery validationAlicat MC, CODA CoriolisMulti-gas and liquid control
Air monitoringCS Instruments VA-570Real-time consumption data
Thermal testsLowFlow Valve Mark 708Stable pressure modulation
Chemical dosingFMI RH SeriesRepeatable, corrosion-resistant

FAQs

It ensures compliance, safety, and product reliability.
Automotive, aerospace, pharma, and energy.
Yes, most support Modbus, Profibus, and Ethernet.
Yes, PCT provides local calibration and support.
Fluid Metering pumps and Coriolis meters handle aggressive media.
Yes, options are available for hazardous environments
Absolutely—compact and industrial models are available.

Helpful resources

Customers purchase these products

Alicat M Series Mass Flow Meter - Colour screen Alicat M Series Mass Flow Meter - Standard Model HydraPro Hydraulic Test Kit in Case Close Up HydraPro Hydraulic Test Kit Alicat MS Series - Specialised Anti Corrosive Gas Mass Flow Meter Alicat MS Series Mass Flow Meter - Anti Corrosive Alicat MB Series of Portable Gas Mass Flow Meters Alicat MB Series Mass Flow Meter - Portable Alicat MBS Series Mass Flow Meter - Anti Corrosive and Portable Alicat MBS Series Mass Flow Meter - Anti Corrosive and Portable Alicat MWB Series - The Low Pressure Drop Portable Gas Mass Flow Meter Alicat MWB Series Mass Flow Meter - Low Pressure Drop and Portable Alicat MW - Low Pressure Drop Whisper Series Meter with colour screen Alicat MW Series Mass Flow Meter - Low Pressure Drop Alicat PCU Series - The Portable Gas Flow Calibration Unit Alicat PCU - Gas Flow Portable Calibration Unit Alicat MCD - Bidirectional Gas Mass Flow Controller Alicat MCD Series Controller - Bidirectional Gas Mass Flow Alicat MCR - Gas Mass Flow Controller with Rolamite Alicat MCR Series Controller - High Flow Rate Alicat MC - Gas Mass Flow Controller Alicat MC Series Controller - Standard Controller Alicat MCW - Low Pressure Drop Gas Mass Flow Controller Alicat MCW Series Controller - Low Pressure Drop HydraPro Gauge Block with Pressure and Temperature Gauge HydraPro Hydraulic Gauge Block Status DM3420 Panel Meter Status DM3420 Panel Meter LX Flow Turbine with Flanged Connection LX Flow Turbine Alicat PCD3 PCRD3 Series Dual Valve Pressure Controller Alicat PCD3 PCRD3 - Dual Valve Pressure Controller Alicat PCDS PCRDS - Dual Valve Pressure Controller - Colour display Alicat PCDS PCRDS - Dual Valve Pressure Controller Alicat PCD - Differential Pressure Controller Alicat PCD - Dual Valve Differential Pressure Controller Alicat PCRD - Dual Valve Pressure Controller Alicat PCRD - Dual Valve Pressure Controller Alicat PC3 PCR3 - Single Valve Pressure Controller Alicat PC3 PCR3 - Single Valve Pressure Controller Alicat PCR - Single Valve Pressure Controller - Differential control Alicat PCR - Single Valve Pressure Controller Alicat PC - Pressure Controller Alicat PC - Pressure Controller Alicat P Series Pressure Transducer Alicat P Series Pressure Transducer Alicat Basis 2.0 - OEM Gas Mass Flow Controller Alicat Basis 2.0 Series Controller - OEM Applications Research Series back pressure regulator Research Series GSD2 back pressure regulator General Service GSD Industrial Service BD Series Back pressure regulator Industrial Service BD Series Supercritical BR Series Back pressure regulator Supercritical BR Series Mity Mite back pressure regulator Mity Mite High Temperature HT Series back pressure regulator High Temperature HT Series Vacuum EVR Series back pressure regulator Vacuum EVR Series Alicat MQ Series - The High Pressure Gas Mass Flow Meter Alicat MQ Series Mass Flow Meter - High Pressure Alicat MCQ - High Pressure Gas Mass Flow Controller Alicat MCQ Series Controller - High Pressure Alicat EPC - Single Valve OEM Electronic Pressure Controller Alicat EPC - Single Valve OEM Electronic Pressure Controller Alicat EPCD - Dual Valve OEM Electronic Pressure Controller Alicat EPCD - Dual Valve OEM Electronic Pressure Controller Dynasonics TFX 500w Transit Time Flow Meter Dynasonics TFX 500w Transit Time Flow Meter Dynasonics TFX 5000 Transit Time Flow Meter - Easy rail perspective Dynasonics TFX 5000 Transit Time Flow Meter Longer L100-1F Intelligent Peristaltic Pump Longer L100-1F Intelligent Peristaltic Pump Longer G100-2J Industrial Peristaltic Pump Longer G100-2J Industrial Peristaltic Pump Alicat CODA Coriolis High Accuracy Flow Meter Alicat CODA Coriolis High Accuracy Flow Meter Alicat CODA Coriolis High Accuracy Flow Controller Alicat CODA Coriolis High Accuracy Flow Controller Longer BT300-2J BT600-2J Basic Peristaltic Pump Longer BT300-2J BT600-2J Basic Peristaltic Pump Longer WT600-2J Basic Peristaltic Pump Longer WT600-2J Basic Peristaltic Pump Longer BT100-1F Dispensing Peristaltic Pump Longer BT100-1F Dispensing Peristaltic Pump Longer BT300-1F Dispensing Peristaltic Pump Longer BT300-1F Dispensing Peristaltic Pump Longer WT600-1F Dispensing Peristaltic Pump Longer WT600-1F Dispensing Peristaltic Pump Longer G300-2J G600-1J-1 Industrial Peristaltic Pump Longer G300-2J G600-1J-1 Industrial Peristaltic Pump Longer L300-1F Intelligent Peristaltic Pump Longer L300-1F Intelligent Peristaltic Pump Longer L600-1F Intelligent Peristaltic Pump Longer L600-1F Intelligent Peristaltic Pump Longer L100-1S-2 Flow Rate Pump Longer L100-1S-2 Multi-channel Peristaltic Pump Drastar 072 Series pressure regulator Drastar 072 Series Drastar 2200 Series pressure regulator Drastar 2200 Series Alicat CODA Coriolis Standard Accuracy Flow Meter Alicat CODA Coriolis Standard Accuracy Flow Meter Alicat CODA Coriolis Standard Accuracy Flow Controller Alicat CODA Coriolis Standard Accuracy Flow Controller Mark 60 Series Self Operated Pressure Regulator Jordan Valve Mark 60 Series Self Operated Pressure Regulator Mark 75 Series Wafer Style Control Valve Jordan Valve Mark 75 Series Wafer Style Control Valve Mark 80 Series Self Operated Temperature Regulator Jordan Valve Mark 80 Series Self Operated Temperature Regulator Mark 695 Series Piloted Tank Blanketing Regulator Jordan Valve Mark 695 Series Piloted Tank Blanketing Regulator Mark 75HW Series Wafer Style Hand Operated Valve Jordan Valve Mark 75HW Series Wafer Style Hand Operated Valve Mark 75MV Series Wafer Style Control Valve Jordan Valve Mark 75MV Series Wafer Style Control Valve Mark 75 PTP Series Piston Operated Wafer Style Control Valve Jordan Valve Mark 75 PTP Series Piston Operated Wafer Style Control Valve 708 Series Fractional Flow Control Valve LowFlow 708 Series Fractional Flow Control Valve 708HP Series Fractional Flow Control Valve LowFlow 708HP Series Fractional Flow Control Valve 8000 Series Fractional Flow Control Valve LowFlow 8000 Series Fractional Flow Control Valve JR Series High Pressure Low Flow Pressure Regulating Valve LowFlow JR Series High Pressure Low Flow Pressure Regulating Valve JRH Series High Pressure Low Flow Pressure Regulating Valve LowFlow JRH Series High Pressure Low Flow Pressure Regulating Valve JB Series Back Pressure Regulator LowFlow JB Series Back Pressure Regulator Longer dPOFLEX Biopharmaceutical Peristaltic Pump - Aluminium Housing Longer dPOFLEX BP01 GP01 Biopharmaceutical Peristaltic Pump Rheonik RHM 02 Small Coriolis Flow Meter Rheonik RHM 02 03 04 Small Coriolis Flow Meter Rheonik RHM 06 Small Coriolis Flow Meter Rheonik RHM 06 Small Coriolis Flow Meter Rheonik RHM 10 Small Coriolis Flow Meter Rheonik RHM 10 Small Coriolis Flow Meter Rheonik RHM 15 Medium Coriolis Flow Meter Rheonik RHM 15 Medium Coriolis Flow Meter Rheonik RHM 20 Medium Coriolis Flow Meter Rheonik RHM 20 Medium Coriolis Flow Meter Rheonik RHM 30 Medium Coriolis Flow Meter Rheonik RHM 30 Medium Coriolis Flow Meter Rheonik RHM 40 Medium Coriolis Flow Meter Rheonik RHM 40 Medium Coriolis Flow Meter Rheonik RHM 60 Large Coriolis Flow Meter Rheonik RHM 60 Large Coriolis Flow Meter Rheonik RHM 100 Large Coriolis Flow Meter Rheonik RHM 100 Large Coriolis Flow Meter Mark 51 Series Self Operated Back Pressure Regulator Jordan Valve Mark 51 Series Self Operated Back Pressure Regulator Mark 56 and Mark 560 Series Air Loaded Back Pressure Regulator Jordan Valve Mark 56 and Mark 560 Series Air Loaded Back Pressure Regulator Mark 70 Series Sliding Gate Control Valve Jordan Valve Mark 70 Series Sliding Gate Control Valve Alicat Coda KF and KG Series Alicat Coda KF and KG Series Alicat Basis 2.0 Series - The OEM Gas Mass Flow Meter Alicat Basis 2.0 Mass Flow Meter - OEM Applications Longer dPOFLEX BP02 GP02 Industrial Peristaltic Pump Longer dPOFLEX BP02 GP02 Industrial Peristaltic Pump Fusion Flow MXM Precision Gas Mixers Fusion Flow MXM Precision Gas Mixers Jordan Valve Mark 78 Series Globe Style Control Valve Jordan Valve Mark 78 Series Globe Style Control Valve Fusion Flow IMX Industrial Gas Mixers Fusion Flow IMX Industrial Gas Mixers Longer G100-1L G300-1L G600-1L Industrial Peristaltic Pump Longer G100-1L G300-1L G600-1L Industrial Peristaltic Pump Longer GPH LPH dPOFLEX Biopharmaceutical Pump Head Longer GPH LPH dPOFLEX Biopharmaceutical Pump Head Longer YZ1515X Easy Load Pump Head Longer YZ1515X YZII15 Easy Load Pump Head Longer YZ35-13 Industrial Pump Head Longer YZ35-13 Industrial Pump Head Longer BZ Series Standard Pump Head Longer BZ Series Standard Pump Head Longer FG15-13 FG25-13 Flip Pump Head Longer FG15-13 FG25-13 Flip Pump Head Longer DG Series Low Flow Multi Channel Pump Head Longer DG Series Low Flow Multi Channel Pump Head Longer DG15 Series Multi Channel Pump Head Longer DG15 Series Multi Channel Pump Head Longer DMD15-13 Low Pulse Pump Head Longer DMD15-13 Low Pulse Pump Head Longer KZ25 Quick Load Pump Head Longer KZ25 Quick Load Pump Head Longer KZ35 Quick Load Industrial Pump Head Longer KZ35 Quick Load Industrial Pump Head Longer 80 Series Fixed Speed OEM Peristaltic Pump Longer 80 Series Fixed Speed OEM Peristaltic Pump Longer L500 Brushless DC Motor OEM Pump Longer L500 Brushless DC Motor OEM Pump Longer T100/T300/T600 OEM Peristaltic Pump Longer T100/T300/T600 OEM Peristaltic Pump Longer T100 JY15 12 series OEM Peristaltic Pump Longer T100 JY15 12 series OEM Peristaltic Pump Longer T-S403 series OEM Peristaltic Pump Longer T-S403 series OEM Peristaltic Pump Longer T100 WX10 14 series OEM Peristaltic Pump Longer T100 WX10 14 series OEM Peristaltic Pump Longer WT3000 series of Micro Gear Pump Longer WT3000 series of Micro Gear Pump FENYX Variable Dispense Pump FENYX® Variable Dispense Pump STF Micro Volume Adjustable Dispensing Pump STF Micro Volume Adjustable Dispensing Pump STFQ Micro Volume Adjustable Displacement Dispenser Pump Side View STFQ Micro Volume Adjustable Displacement Dispenser Pump Metering Pump - Front view Metering Pump FMI RHV Series Low Flow Variable Speed Pump FMI RHV Series Low Flow Variable Speed Pump FMI RHB Series Direct Current Pump FMI RHB Series Direct Current Pump FMI QBLDC20 Series Direct Current Pump FMI QBLDC20 Series Direct Current Pump FMI QBLDC55 Series Direct Current Pump FMI QBLDC55 Series Direct Current Pump FMI QBLDC150 Series Direct Current Pump FMI QBLDC150 Series Direct Current Pump FMI QBLDC250 Series Direct Current Pump FMI QBLDC250 Series Direct Current Pump FMI QBLDC400 Series Direct Current Pump FMI QBLDC400 Series Direct Current Pump FMI QBLDC500 Series Direct Current Pump FMI QBLDC500 Series Direct Current Pump FMI QBLDC1550 Series Direct Current Pump FMI QBLDC1550 Series Direct Current Pump FMI RH Series Miniature Motorless Pump Head FMI RH Series Miniature Motorless Pump Head FMI Q1 Series Pump Head FMI Q1 Series Pump Head FMI Q2 Series Pump Head FMI Q2 Series Pump Head FMI Q3 Series Pump Head FMI Q3 Series Pump Head FMI QB Series Direct Current Pump FMI QB Series Direct Current Pump FMI QV Series Variable Speed Pump FMI QV Series Variable Speed Pump FMI QBLDC Series Direct Current Pump FMI QBLDC Series Direct Current Pump Alicat ISM Series of Intrinsically Safe Mass Flow Meters Alicat ISM Mass Flow Meter - Intrinsically Safe Alicat ISPCDS - Intrinsically Safe Anti Corrosive Dual Valve Pressure Controller Alicat ISPCDS - Intrinsically Safe Anti Corrosive Dual Valve Pressure Controller Alicat ISPCD - Intrinsically Safe Dual Valve Pressure Controller Alicat ISPCD - Intrinsically Safe Dual Valve Pressure Controller Longer T100-S320 Series OEM Peristaltic Pump Longer T100-S320 Series OEM Peristaltic Pump T100-BPH01 T100-SC01 and T100-SE01 Integrated OEM Pump T100/T300/T600 OEM Pump Longer T100/T300/T600 - SC02 & SE02 OEM Peristaltic Pump Dynasonics DXN-5P Portable Ultrasonic Flow Meter Dynasonics DXN-5P Portable Ultrasonic Flow Meter Industrial High Flow IC Series Industrial High Flow IC Series FENYX+™ Variable Dispense Pump - High Flow FENYX+™ Variable Dispense Pump - High Flow Marwin Valve CV4700 V-Port Three Piece Ball Valve Marwin Valve CV4700 V-Port Three Piece Ball Valve Marwin Valve 8700F Series Full Port 3 Piece Ball Valve Marwin Valve 8700F Series Full Port 3 Piece Ball Valve Marwin Valve 5801R Series Reduced Port Flanged Ball Valve Marwin Valve 5801R Series Reduced Port Flanged Ball Valve Marwin Valce 3L/T‑2100F‑F Series 3‑Way Ball Valve, Marwin Valce 3L/T‑2100F‑F Series 3‑Way Ball Valve,