Packaging Machine Manufacturers & Instrumentation Solutions

Instruments used by Packaging machine manufacturers

Battery manufacturing for electric vehicles, energy storage, and consumer electronics demands precision, safety, and scalability. From electrolyte dosing to slurry transfer and inert gas purging, every process must maintain accuracy and contamination control.

Premier Control Technologies provides advanced pumps, flow meters, and pressure regulators designed for the UK and Ireland battery industry. Our solutions support R&D, pilot-scale, and gigafactory production environments, ensuring repeatability, compliance, and integration with automated systems.

Typical applications

Modified Atmosphere Packaging (MAP) Gas Control

MAP extends shelf life by replacing air with a controlled gas mix inside packaging. Consistent pressure and flow are critical for maintaining gas composition and preventing spoilage. UK OEMs need compact, hygienic solutions that integrate easily into automated systems.

Relevant products:

Equilibar Back Pressure Regulators - Provides ultra-stable pressure control for gas flushing in MAP systems.
Key benefits:
- Maintains precise back pressure for consistent gas composition.
- Hygienic design suitable for food packaging environments.
- Compact footprint for OEM integration.

Pneumatic Pressure Regulation for Actuators

Packaging machines rely on pneumatic actuators for sealing, cutting, and conveying. Stable pressure ensures smooth operation and reduces wear. High cycle rates demand responsive control.

Relevant products:

Alicat EPCD Pressure Controllers - Digital pressure controllers for fast, accurate pneumatic regulation.
Key benefits:
- Closed-loop control for precise pressure management.
- Compact design for OEM panels.
- Easy integration with PLCs and automation systems.

Vacuum Packaging Pressure Monitoring

Vacuum packaging requires accurate pressure monitoring to achieve proper seal integrity. Incorrect vacuum levels can lead to leaks and spoilage.

Relevant products:

Basis Mass Flow Controller - Controls gas flow during vacuum packaging purge cycles.
Key benefits:
- High accuracy for inert gas dosing.
- Compact design for OEM integration.
- Supports compliance with food safety standards.

Heat-Sealing Temperature Control

Heat sealing demands precise temperature control to ensure strong seals without damaging packaging material.

Relevant products:

PT100 Temperature Sensors - High-accuracy sensors for sealing jaws and heaters.
Key benefits:
- Quick response for consistent sealing.
- Robust design for high-cycle environments.
- Easy integration with transmitters and controllers.

Gas Flow Control for Nitrogen or CO₂ Injection

Gas flushing is common in snack and ready-meal packaging. Accurate flow control ensures product freshness and compliance.

Relevant products:

Basis Mass Flow Controller - Provides precise gas flow for MAP and flushing applications.
Key benefits:
- Wide flow range for different packaging sizes.
- Digital interface for easy setup.
- Compact and hygienic design.

Leak Testing and Pressure Decay Systems

Leak testing ensures packaging integrity and compliance with quality standards. Accurate pressure control and monitoring are essential for repeatable results.

Relevant products:

Alicat MB for Testing - Portable mass flow and pressure testing solution for OEM validation.
Key benefits:
- Fast response for pressure decay tests.
- Lightweight and easy to deploy.
- Provides accurate data for quality assurance.

OEM Integration of Pressure Controllers

Machine builders need compact, reliable instrumentation that integrates seamlessly with control systems. Easy wiring and standard outputs reduce build time and complexity.

Relevant products:

Alicat EPCD Pressure Controllers - Digital controllers for precise pneumatic and gas pressure control.
Key benefits:
- Closed-loop control for accuracy.
- Compact design for OEM panels.
- Compatible with multiple communication protocols.

Testing and Calibration for Packaging Lines

Testing and calibration ensure machines meet performance specifications before shipment. Portable solutions simplify validation and reduce commissioning time.

Relevant products:

Alicat MB for Testing - Ideal for flow and pressure calibration during machine build.
Key benefits:
- Portable and easy to use.
- High accuracy for OEM testing.
- Reduces commissioning time.

Application Selection Guide

Application	Recommended Technologies	Why It Helps
MAP Gas Control	Equilibar Back Pressure Regulators	Stable pressure for consistent gas flushing
Pneumatic Pressure Regulation	Alicat EPCD Pressure Controllers	Precise control for actuator performance
Vacuum Packaging Monitoring	Basis Mass Flow Controller	Accurate gas dosing for vacuum cycles
Heat-Sealing Temperature Control	PT100 Temperature Sensors	Consistent sealing temperature for strong seals
Gas Flow Control	Mass Flow Controller	Reliable flow for nitrogen or CO₂ injection
Leak Testing	Alicat MB for Testing	Fast, accurate pressure decay validation
OEM Integration	Alicat EPCD Pressure Controllers	Simplifies wiring and enhances usability
Testing and Calibration	Alicat MB for Testing	Portable solution for OEM commissioning