Premier Control Technologies Logo
Premier Control Technologies Fluid Solutions

Steam

Instruments used in the Steam Utilities industry

Steam systems are critical in UK and Ireland industries, from food and beverage sterilisation to pharmaceutical clean steam and energy recovery. Maintaining precise pressure, controlling flow, and monitoring condensate return are essential for safety, efficiency, and compliance.

This page highlights 12 key steam applications and the advanced technologies that optimise performance, reduce energy costs, and ensure hygienic operation.

Typical applications

Steam Pressure Reduction

Steam pressure reduction is vital for safe distribution and efficient energy use. High-pressure steam from boilers must be reduced to usable levels for process equipment. Poor control can lead to equipment damage, energy waste, and safety hazards. Self-operated regulators provide reliable, maintenance-friendly solutions without external power.

Relevant products:

Steam turbine

Clean Steam Pressure Control

Clean steam is essential in pharmaceutical and food applications. Pressure must be controlled precisely to maintain sterilisation standards and prevent contamination. Sanitary regulators ensure compliance with hygienic requirements.

Relevant products:

  • Steriflow Mark 93JR Sanitary Pressure Regulator - Designed for clean steam systems with full sanitary construction.
  • Key benefits:
    • Hygienic design for sterile environments
    • Accurate pressure control
    • Stainless steel construction
    • Easy cleaning and maintenance

Steam Flow Modulation for Heating

Heating processes require precise steam flow modulation to maintain temperature control. Automated valves improve efficiency and reduce energy waste.

Relevant products:

  • Jordan Valve Mark 66 Air-Loaded Pressure Regulator - Provides remote setpoint adjustment for automated steam control.
  • Key benefits:
    • Air-loaded for precise control
    • Integrates with automated systems
    • Handles high-pressure steam
    • Durable for demanding conditions

Sterilisation and Pasteurisation Loops

Sterilisation loops in food and pharma require stable steam pressure and hygienic components. Poor control can compromise product safety.

Relevant products:

Steam Distribution in Process Plants

Steam distribution networks must maintain upstream pressure to prevent process disruptions. Back-pressure regulators ensure stability under varying demand.

Relevant products:


Boiler Feedwater Pressure Regulation

Feedwater pressure must be controlled to protect boilers and maintain efficiency. Hygienic regulators are essential in clean steam systems.

Relevant products:

Condensate Return Flow Measurement

Monitoring condensate return improves energy recovery and prevents water hammer. Accurate flow measurement supports efficiency tracking.

Relevant products:

  • Rheonik RHM 100 Coriolis Flow Meter - Handles high flow rates and provides custody-grade accuracy.
  • Key benefits:
    • Exceptional accuracy
    • ATEX-certified for hazardous areas
    • Robust design for high-pressure service
    • Minimal maintenance

Chemical Dosing in Boiler Water Treatment

Chemical dosing prevents scaling and corrosion in steam systems. Accurate dosing ensures system integrity and compliance.

Relevant products:

  • Rheonik RHM 60 Coriolis Flow Meter: Ideal for precise dosing of treatment chemicals.
  • Key benefits:
    • High accuracy for small flows
    • Compact design
    • ATEX-certified
    • Reliable performance

Steam Trap Monitoring and Control

Steam traps remove condensate and prevent steam loss. Monitoring ensures energy efficiency and prevents water hammer.

Relevant products:

  • Steriflow BTCS Sanitary Steam Trap - Maintains hygienic conditions while removing condensate.
  • Key benefits:
    • Sanitary design
    • Reliable condensate removal
    • Easy installation
    • Long service life

Heat Exchanger Steam Control

Heat exchangers require precise steam control to maintain process temperatures. Disc traps ensure efficient condensate removal.

Relevant products:

  • Steriflow CSDT Disc Steam Trap: Compact and efficient for heat exchanger applications.
  • Key benefits:
    • Durable design
    • Quick response
    • Low maintenance
    • Hygienic construction

Compressed Air Monitoring for Steam Utilities

Compressed air powers actuators and controls in steam plants. Monitoring flow prevents energy waste and improves efficiency.

Relevant products:


Energy Recovery and Efficiency Monitoring

Energy recovery systems reduce costs and emissions. Hygienic valves ensure safe operation in clean steam environments.

Relevant products:


Application Selection Guide

ApplicationRecommended TechnologiesWhy It Helps
Steam Pressure ReductionJordan Valve Mark 60Reliable pressure control without external power
Clean Steam Pressure ControlSteriflow Mark 93JRHygienic pressure regulation
Steam Flow ModulationJordan Valve Mark 66Automated steam control
Sterilisation LoopsSteriflow Mark 93Consistent pressure for sterile processes
Steam DistributionJordan Valve Mark 50Maintains upstream pressure stability
Boiler Feedwater RegulationSteriflow Mark 94Hygienic feedwater control
Condensate Return MeasurementRheonik RHM 100Accurate high-flow measurement
Chemical DosingRheonik RHM 60Precise dosing for water treatment
Steam Trap MonitoringSteriflow BTCSHygienic condensate removal
Heat Exchanger ControlSteriflow CSDTEfficient condensate discharge
Compressed Air MonitoringSteriflow Mark 978JDAccurate utility control
Energy Recovery IsolationSteriflow Mark 9020Reliable isolation in clean steam circuits

FAQs

It ensures compliance with hygiene standards and prevents contamination in sterile processes.
They feature sanitary designs, corrosion-resistant materials, and easy cleaning.
They provide stable pressure control without external power, reducing complexity.
They deliver high-accuracy mass flow measurement for energy recovery tracking.
They remove condensate, prevent steam loss, and protect equipment from water hammer.
It identifies leaks and inefficiencies, lowering energy consumption
Yes, many Steriflow and Jordan Valve products support pneumatic or electronic actuation.

Customers purchase these products