Products used in the Steam industry

Instruments used in the Steam Utilities industry

Steam systems are critical in UK and Ireland industries, from food and beverage sterilisation to pharmaceutical clean steam and energy recovery. Maintaining precise pressure, controlling flow, and monitoring condensate return are essential for safety, efficiency, and compliance.

This page highlights 12 key steam applications and the advanced technologies that optimise performance, reduce energy costs, and ensure hygienic operation.

Typical applications

Steam Pressure Reduction

Steam pressure reduction is vital for safe distribution and efficient energy use. High-pressure steam from boilers must be reduced to usable levels for process equipment. Poor control can lead to equipment damage, energy waste, and safety hazards. Self-operated regulators provide reliable, maintenance-friendly solutions without external power.

Relevant products:

Jordan Valve Mark 60 Self-Operated Pressure Regulator - This regulator uses sliding-gate technology for stable downstream pressure control.
Key benefits:
- No external power required
- Low noise operation
- Quick response to load changes
- Rugged design for long service life

Clean Steam Pressure Control

Clean steam is essential in pharmaceutical and food applications. Pressure must be controlled precisely to maintain sterilisation standards and prevent contamination. Sanitary regulators ensure compliance with hygienic requirements.

Relevant products:

Steriflow Mark 93JR Sanitary Pressure Regulator - Designed for clean steam systems with full sanitary construction.
Key benefits:
- Hygienic design for sterile environments
- Accurate pressure control
- Stainless steel construction
- Easy cleaning and maintenance

Steam Flow Modulation for Heating

Heating processes require precise steam flow modulation to maintain temperature control. Automated valves improve efficiency and reduce energy waste.

Relevant products:

Jordan Valve Mark 66 Air-Loaded Pressure Regulator - Provides remote setpoint adjustment for automated steam control.
Key benefits:
- Air-loaded for precise control
- Integrates with automated systems
- Handles high-pressure steam
- Durable for demanding conditions

Sterilisation and Pasteurisation Loops

Sterilisation loops in food and pharma require stable steam pressure and hygienic components. Poor control can compromise product safety.

Relevant products:

Steriflow Mark 93 Sanitary Pressure Regulator - Ensures consistent pressure in sterilisation circuits.
Key benefits:
- Sanitary design
- Accurate pressure regulation
- Robust stainless steel
- Easy maintenance

Steam Distribution in Process Plants

Steam distribution networks must maintain upstream pressure to prevent process disruptions. Back-pressure regulators ensure stability under varying demand.

Relevant products:

Jordan Valve Mark 50 Back-Pressure Regulator - Provides fast response and minimal droop for upstream control.
Key benefits:
- Self-operated design
- Sliding-gate trim for accuracy
- Compact and durable
- Easy maintenance

Boiler Feedwater Pressure Regulation

Feedwater pressure must be controlled to protect boilers and maintain efficiency. Hygienic regulators are essential in clean steam systems.

Relevant products:

Steriflow Mark 94 Sanitary Pressure Regulator - Ideal for feedwater control in clean steam applications.
Key benefits:
- Hygienic construction
- Precise pressure control
- Corrosion-resistant materials
- Simple servicing

Condensate Return Flow Measurement

Monitoring condensate return improves energy recovery and prevents water hammer. Accurate flow measurement supports efficiency tracking.

Relevant products:

Rheonik RHM 100 Coriolis Flow Meter - Handles high flow rates and provides custody-grade accuracy.
Key benefits:
- Exceptional accuracy
- ATEX-certified for hazardous areas
- Robust design for high-pressure service
- Minimal maintenance

Chemical Dosing in Boiler Water Treatment

Chemical dosing prevents scaling and corrosion in steam systems. Accurate dosing ensures system integrity and compliance.

Relevant products:

Rheonik RHM 60 Coriolis Flow Meter: Ideal for precise dosing of treatment chemicals.
Key benefits:
- High accuracy for small flows
- Compact design
- ATEX-certified
- Reliable performance

Steam Trap Monitoring and Control

Steam traps remove condensate and prevent steam loss. Monitoring ensures energy efficiency and prevents water hammer.

Relevant products:

Steriflow BTCS Sanitary Steam Trap - Maintains hygienic conditions while removing condensate.
Key benefits:
- Sanitary design
- Reliable condensate removal
- Easy installation
- Long service life

Heat Exchanger Steam Control

Heat exchangers require precise steam control to maintain process temperatures. Disc traps ensure efficient condensate removal.

Relevant products:

Steriflow CSDT Disc Steam Trap: Compact and efficient for heat exchanger applications.
Key benefits:
- Durable design
- Quick response
- Low maintenance
- Hygienic construction

Compressed Air Monitoring for Steam Utilities

Compressed air powers actuators and controls in steam plants. Monitoring flow prevents energy waste and improves efficiency.

Relevant products:

Steriflow Sanitary Control Valve (Mark 978JD) - Provides precise control in utility systems.
Key benefits:
- Hygienic design
- Accurate modulation
- Robust stainless steel
- Easy integration

Energy Recovery and Efficiency Monitoring

Energy recovery systems reduce costs and emissions. Hygienic valves ensure safe operation in clean steam environments.

Relevant products:

Steriflow Sanitary Ball Valve (Mark 9020) - Ideal for isolation in energy recovery circuits.
Key benefits:
- Sanitary construction
- Reliable sealing
- Easy operation
- Long-lasting durability

Application Selection Guide

Application	Recommended Technologies	Why It Helps
Steam Pressure Reduction	Jordan Valve Mark 60	Reliable pressure control without external power
Clean Steam Pressure Control	Steriflow Mark 93JR	Hygienic pressure regulation
Steam Flow Modulation	Jordan Valve Mark 66	Automated steam control
Sterilisation Loops	Steriflow Mark 93	Consistent pressure for sterile processes
Steam Distribution	Jordan Valve Mark 50	Maintains upstream pressure stability
Boiler Feedwater Regulation	Steriflow Mark 94	Hygienic feedwater control
Condensate Return Measurement	Rheonik RHM 100	Accurate high-flow measurement
Chemical Dosing	Rheonik RHM 60	Precise dosing for water treatment
Steam Trap Monitoring	Steriflow BTCS	Hygienic condensate removal
Heat Exchanger Control	Steriflow CSDT	Efficient condensate discharge
Compressed Air Monitoring	Steriflow Mark 978JD	Accurate utility control
Energy Recovery Isolation	Steriflow Mark 9020	Reliable isolation in clean steam circuits